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EXSTO Italia: the merger of three important companies

Cervellati - Emilgomma
Historic brands for polyurethane casting and rubber molding

EXSTO Italia

In 2020, EXSTO Italia was established from the merger of 2 historical brands of the Italian landscape of rubber molding and polyurethane casting: Cervellati Srl and Emil-gomma Srl. This union not only brings capitals and technical expertise together, but it also represents the collaboration of people with kindred business culture. One of the competitive advantages of the merger is sharing knowledge of different manufacturing techniques and processes.

Materials and production

EXSTO Italia is specialised in the production of industrial parts in various materials:
  • Rubber: compression and injection molding, plus autoclave vulcanizing.
  • Cast solid polyurethanes, MDI-based, and NDI-based (Vulkollan®).
  • Polyurethane foam, especially for shock absorbers.

Thanks to its extensive experience in the production of custom parts for several industrial applications, EXSTO Italia can support its customers in the choice of the best material for their needs and in the technical development of the final product.

Equipment for production and quality control

In our facilities, you will find the following equipment:
  • Lab for testing the chemical and physical behaviour of 100% compounds.
  • Optical and 3D tactical measurement machine + 2D dimensional projectors.
  • N° 10 casting machines for solid polyurethane.
  • N° 3 casting machines for polyurethane foam.
  • N° 50 compression machines and N° 10 injection machines for rubber.
  • N° 1 wire drawing machine for rollers coating, plus N° 1 autoclave.
  • N° 3 CNC turning lathes and N° 7 traditional turning lathes up to Ø 900 mm.
  • N° 2 CNC grinding machines.
  • N° 1 automatic die-cutting machine.
  • N° 3 shot blasting machines and sand blasters to clean the final products.

La storia della ditta Cervellati

La ditta Cervellati nasce nel 1937 quando, all’attività di rivendita di prodotti per auto, viene affiancata una piccola produzione di calcioli, ammortizzatori in gomma per fucili.

Fra gli anni ’50 e ’70, l’azienda abbandona l’attività di rivendita e si specializza nella produzione di articoli tecnici in gomma, crescendo notevolmente. Tramite la collaborazione con una azienda commerciale, Cervellati srl lancia sul mercato con successo la prima “palla magica“, la palla colorata che rimbalzava.

Negli anni ’80, Cervellati ottiene la licenza per lavorare il poliuretano Vulkollan® originale e inizia la produzione di mescole di gomma per le proprie lavorazioni e c/terzi.

Negli anni ’90 e 2000, viene realizzato uno stabilimento dedicato alla lavorazione di poliuretani e Vulkollan®, ed uno alla produzione di mescole, con una maggiore specializzazione nelle gomme Fluororate. Si ottiene inoltre la Certificazione di Qualità ISO 9001:2000. L’azienda raggiunge alti livelli di crescita e sviluppa un 20% di clientela estera sia in Europa che oltre oceano.

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